8 Important Things All Pallet Users Should Know

Palletization of merchandise is an essential part of supply chain operation. Pallets were regarded widely as the biggest material handling invention of the 20th century alongside barcodes. While palletization of materials was considered an important component of material processing strategies in the past, the industry now considers this practice as an important part of the business. If you’re a business owner and use pallets for storage of your goods, then there are some things that you should know about pallets. We will discuss important things all pallet users should know.

The correct placement of loaded pallets is important for the safe transportation of the goods from the warehouse to storage facilities. The occupational safety and health standards (OSHS) recommend the placement of materials in an open stack. Storage isn’t the only possible risk. Poorly stacked pallets can cause significant injuries or fatalities in a warehouse. The stability of pallet loads when stacked on pallets enables minimal product degradation.

Use Good Material Handling Procedures

While pallet handling falls under material handling, there can be other methods other than those used in forklifts to protect pallets. How do I prevent my pallet from falling? Always keep your pallets flat. Putting them upright or on their sides could cause the pieces to fall and get damaged. In a falling situation, boards are not only vulnerable but can also damage joints. It’ll be like dropping a pallet. Do not put too much weight on a pallet. You can stack pallets neatly into piles without risking being hit or bumped by forklifts.

Ensure That Pallets Are Properly Constructed

When your pallets are designed with an engineering team, they are built to meet the particular specifications that ensure pallet damage will not exceed. Custom pallet systems are built to protect your items during transport, so minimizing pallet loss will be critical for doing this. Usually, in wood packing construction a few items are not discussed: the type of fastener and the kind used for the fastenings used. In preventing pallet damage, the right fasteners are necessary if the goods are palletized.

Consider Different Pallet Materials

Wood pallets are less expensive to manufacture and they can typically carry more weight. But, since they’re made of natural resources, wooden pallets are susceptible to mold, rot, and insect infestation. Plastic pallets are more expensive; but, they are extremely durable (long shelf life) and will not retain moisture or harbor bugs.

Some businesses also prefers recycled pallets but some issues come with them. No matter how cautious a pallet recycler is when completing repairs, there may be concealed pallet damage that is difficult, if not impossible, to discover. It might also imply that skipping the purchase of recycled pallets is the best course of action for preventing damage to them. Interlocking pallet patterns, however, are associated with greater unit load stability and bridging strength.

Use the Correct Pallet for the Right Product

The selection of a proper pallet may seem like an obvious choice, but it will surprise many people who have done it wrong. The first thing a palletizing process does is make certain the items are properly placed on the packaging. Make sure that the product does not have too much room in the package. Product sticking to the pallet may cause injuries during transport. However, large products can damage the pallet themselves. Therefore it is pertinent to analyze the kind of pallet you are purchasing and for what kind of products.

One of the most important techniques to prevent pallet damage is to use the right weight for the pallet design together with good weight distribution. When utilising a strapping or banding groove, keep the product flush with the pallet. Make sure the product is flush with any strapping or banding grooves you use to attach it to the pallet.

Keep the Pallets Dry

Moisture often gets missed in the process of damage prevention. The truth is that moisture damages the pallet. This damage is seen in the industry sectors like pharmaceuticals and food and beverages in many respects. It is necessary to keep these items dry to avoid pallet damage. Palette molds are an extremely important business in many sectors. Going with an entirely heat-treated inventory is a way to idiot-proof the process and might save money in the long run. Know your material handling environment

Proper Forklift Training Can Prevent Pallet Damage

When a wooden box has damaged its packaging, the major culprit is faulty lifting and pallet lifting devices. Forklift injuries can only be avoided by ensuring that workers are properly trained. Always enter a pallet using the tines at a suitable speed. Be sure the tines for the forklift are aligned with the pallet before lifting.

Storage Space Investments

Storage units vary greatly in size, but if the inventory is large the company will rent them. The possibilities include a storage facility that can be rented for storage needs, which will help with the receipt, packing, and shipping of an order as well. You must invest in the space that works well with your employees as well as carriers. Insurance, docks, and loading stations are all important factors to consider when considering investment in storage.

More efficient material handling and storage, better optimization of cube utilization in transportation and storage Standard-sized pallets can optimize operations across supply chains, offering greater flexibility and ensuring compatibility.

Install Shelving & Racks

A typical truckload can supply about 26 pallets of product, with the option to buy additional. So ensuring optimal storage in an industrial facility becomes crucial to your long-run success. If a company operates from a large warehouse facility or even from the home, installing shelves is often an excellent option. Storage containers with appropriate labeling also make a good idea for many businesses. However, you must be careful when arranging these boxes.

Catalog and Itemize Everything

Firstly, make sure everything arrives as planned. This includes checking all shipment details as well as quality. The second thing to be sure of is the label of everything. There are always multiple labels, but a list of different labeling options can give you a better idea of how everything should get to your facility.

There’s no need for stock mismatches or incorrect orders, which can result in unsatisfactory customers. Storage bins with proper labeling are also a good idea for many businesses, but you should just be careful when stacking these types of boxes because you can put too much stress on the lowest boxes.

Invest in Your Company’s Floor Plan

Always follow a thorough planning process with the layout of your premises, because the best use of your space helps you improve business efficiency in a better way. Inventory management and warehouse configuration always go hand in hand, so be attentive while you are buying or renovating a warehouse space. It would be best if your office had enough room.

Categorize Your Inventory

Many times pallets can carry mixed goods overlapping with different types. It may confuse when there’s no clear organizational strategy. So if you break up a pallet, you want to categorize as many items as possible by defining categories, conditions, and SKUs.

Separate Unsellable Inventory

You shouldn’t let unsellable items use up space in a building if there is something you cannot sell. It’s very frustrating sometimes when an inventory has no functioning. It also helps to separate the unsellable inventory. There is likely someone taking this kind of nonfunctional inventory of parts to help avoid being completely wiped from your life.


As a business owner, there are many things that you should focus on while purchasing pallets. Since you will be storing your inventory on these pallets, it is crucial to consider the best options available. Many businesses don’t focus on this part of the process because they think it won’t cause many issues. But the truth is, such minor details of things play an integral part in the progress of your business.

Unaka Forest Products is a well-reputed pallet manufacturing company. We produce high-quality pallets that are capable of supporting heavy loads. Our products will fulfill the needs of every sort of business. Whether you want pallets that can bare heavy or light loads, we have both! We guarantee our customers a long life-span of our products. Contact us today and make your purchase right now!

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digitalengagehelp March 21, 2023 0 Comments

Helpful Tips Before Painting Wood Pallets

Helpful Tips Before Painting Wood Pallets

Wood pallets can help increase curb appeal and increase your house’s appeal. The outdoors are suitable for decorative and functional use. Pallets can be used to make any kind of decoration from flower boxes to coffee tables and chairs. When painting your pallet you must decide on what paint. Then paint a durable color with a strong resilience to the environment. It would be useful to know helpful tips before painting wood pallets.

What paints are recommended? It is usually possible to paint pallets from wood using latex and acrylic paints. Indoor use of the standard version. For outdoor simple or combo pallets, use incredibly durable latex or acrylic paint for high prices.

Precautions Before Painting Your Pallet Wood

The pallets can be constructed of different materials. Similarly, different colors are necessary for choosing a specific kind of color to suit the wood. Following these simple tips can help you get the most out of your pallets. The number of layers of paint on the pallet will vary depending on which finishes you prefer. The more layers, the thinner and lighter the coats are. We recommend fewer layers when achieving a faded effect. The paint must also be kept dry between the layers.

Paint Pallet Crafting Ideas

Once you know about the procedure to paint pallets and their history you’ll have to find some interesting pallet painting ideas and prime examples of wood pallet art that are simple. This is a list of some good ideas.

Finding a Pallet

Get the local distributor or building contractor to check if there’s a pallet left on the building site to see if the replacement pallet can be ordered. Be certain your chosen pallet has no marks stained to prevent spillages during transportation and is safe to use.

In a study carried out by the NCL, a group studying shipping pallets for food found that 10 percent of wood pallets were free of bacteria. To keep it clean and disinfect, it’s advisable to use a vacuum swab to dry and wash the pallets.

Preparing Your Pallet

When assembling your materials you should sand them so the surface doesn’t get rough. Keep your work an open area. To sand wood pallets use a medium grit sander paper sheet or roll to sand each surface with soft sand to remove uneven edges. Sanding the grain leaves marks that can be obvious after painting stains or varnishing the surface. Heat-treated pallets also swerve as a great canvas for painting. Learn how to choose the perfect sandpaper.

Why Use Pallet Wood?

Pallet wood is usually easily found and is usually big and stable enough to be used as shelf furniture, coffee tables, or even as the bed base. Many pallet furniture ideas exist in this world! DIY pallets are a great way to reuse old wood that was previously buried.

Tree Painting On Reclaimed, Recycled Pallet Wood

Tree painted from recycled pallet wood from Pinterest. This is a great idea. Using only black & white colors, the contrasts effectively depicted the forlorn autumn tree and the autumn.

Breaking Down Your Pallet

If you selected the right pallet, you have to divide it into useful sections. Take care to dismantle a pallet for safety reasons.

Preparation For Painting

Make sure to remove the nails and other hardware before painting your pallet after disassembling. For this part, we advise using an electric sander. Pallets are rough, therefore we suggest using an orbital or mouse sander to prevent splinters and backbreaking effort. Completely sand the pallet, then wipe out all of the dust with a moist washcloth. Although TSP is another option, it is normally just used as a damp washcloth. To ensure the paint sticks to the wood, thoroughly clean the surface.

Use A Primer

Pallets are probably porous, which can cause your paint job to have a very uneven finish. Before painting your wood, we would suggest priming it. In that case, you could definitely get away without using the primer if you’re trying for a worn-in, rustic appearance. Unless the wood is oily, the paint should stick easily to the pallet if it is dry and porous, especially if the wood has been properly sanded.

Simply put, primer would assist your paint project have an even finish. You can paint your work once you’ve cleaned, primed, and sanded it. Here are some ideas to get you started on your next pallet project. I hope your luck with paint pallets is great!

Remaining Process

On wood pallets, latex and acrylic paints are the two most common types that can be applied. Use the standard versions indoors. However, for outside pallet projects, be careful to use more expensive, weatherproof latex and acrylic paint of higher quality.

If you want to give your wooden pallets a more worn-in appearance, staining them is a terrific way to change their appearance and make them look brand-new again. All you have to do to stain or paint the work is make sure you use the proper equipment and follow the instructions.


The most common types of wood pallets in the US are pine or oak. The latter is a softwood, whereas the former is hardwood. Painting the surface of your pallets for indoor usage can be beneficial in two ways, regardless of the sort of wood they are constructed of. First of all, it will hide any flaws, stains, or grime that may be present on the wood. Second, and maybe more significantly, it will aid in defending the wood from any potential harm. If you plan on using wooden pallets inside your warehouse, then painting them is a good option.

Sand the Pallets

Sand the wood first to make the surface smooth. Use medium-grit sandpaper (grit range: 100–150) for sanding, then move up to a fine grit (grit range: 180–220). Sand the wood first to make the surface smooth. Use medium-grit sandpaper (grit range: 100–150) for sanding, then move up to a fine grit (grit range: 180–220). 

Seal The Paint (Optional)

Once the paint has fully dried, it is time to seal it with a high-quality product. Even if it’s not necessary, sealing the paint will make it more resilient and endure longer, especially if it’s your favourite patio furniture or a piece of artistic artwork made of wood pallets. Use a polyurethane-based sealer for more longevity or a water-based sealer for a more natural-looking surface when sealing wood pallets.

It would be even better if you can use a water-based polyurethane sealant to combine durability with a natural-looking finish. Use a brush or roller to apply the sealer of your choice, and allow each layer to fully dry in between.


Use repurposed wood pallets that have previously been exposed to the elements to create outdoor projects with a more rustic appearance. But if you want to create a brand-new creative project for your patio or yard, follow these instructions for painting the naked wood pallets:

Start With a Clean Pallet

It is crucial to start with clean wooden pallets. Painting wooden pallets for outdoor use requires a bit more intricacy since your final product will be exposed to the atmosphere at all times hence, it needs to be carefully painted to protect it from unnecessary wear off.

Use A Sand Paper

Again, before painting any wooden surface, you must even it out. Once that’s done you can continue with the rest of the project.

Applying a Primer Coat

The next step is to use a primer coat for your product. The benefits of using a primer coat before applying paint is making the surface even smoother.

Apply The Paint

After all the prerequisites have been done, its finally tome to apply the paint. It is important to choose a kind of paint that will be suitable for outdoor conditions. Painting pallet wood or any wood surfaces can get tricky at this point. Many people follow all the steps but at this step, making one wrong decision can ruin your final product.


Using wooden pallets for your furniture is a very innovative and creative idea. You have full freedom of coming up with any design that you like. You don’t have to run to stores to find the perfect type of furniture that fits your patio or living room. With simple DIY tips, you can start constructing furniture and painting pallets. The steps are simple and brief. Anyone with basic painting knowledge knows that you have to process the wooden surface before you start painting them. You cant paint on bare wood hence, you have to follow the basic steps given in this blog.

If you’re searching for resilient and enduring wooden pallet manufacturers in East Tennessee, you’ve come to the right place. We have accumulated 40 years of successful experience and customer satisfaction, and we provide you with top-notch services and wood products. Unaka Forest Products has an exceptional product range that caters to your unique requirements and preferences, whether wooden pallets, precut lumber, biofuel chips, or landscape mulch. We also sell organic wooden mulch, precut lumber, and biofuel. Contact us today for the best quality wooden pallets.

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